The new generation of mobile balers uses a semi-trailer as a mobile carrier and is equipped with a high-performance telescopic main cylinder system, breaking the limitations of traditional fixed operations and perfectly combining efficient baling capabilities with flexible mobility!

Whether it is waste recycling, industrial waste compression, or metal baling needs, you only need one device to carry out operations anytime and anywhere, saving time, effort, and cost!

Core Advantages

Mobile Operation, Comprehensive Coverage

• With a semi-trailer chassis design, this machine complies with road transportation standards, enabling fast transfer and eliminating the need for a fixed site.
• It provides nationwide operational coverage, ideal for construction site scrap metal processing and mobile services for metal processing plants.

Powerful Telescopic Main Cylinder

• Equipped with a high-precision telescopic hydraulic cylinder, it delivers substantial thrust and a long stroke. The compression efficiency is increased by 30%, effortlessly handling high-density packaging demands.
• The intelligent hydraulic system maintains stable and controllable pressure, ensuring consistent packaging compactness and reducing the risk of loose materials.

Modular Design, Flexible Adaptation

• The upper baler module is customizable, allowing for on-demand pressure tonnage configuration (50-5000 tons).
• The open structure design facilitates easy maintenance, while key components are wear-resistant and impact-resistant, extending the service life by 50%.

Intelligent Control, Safe and Efficient

• The system features a one-button electronic control interface that is simple, intuitive, and supports remote monitoring and fault diagnosis.
• Multiple safety measures, including hydraulic overload protection, emergency braking, and an anti-dumping bracket, ensure safe operation.

Technical Highlights

Semi-Trailer Chassis

• Compliant with national road transport standards, the standard ABS brake system is suitable for various tractor heads.
• The unit is ready to operate at the transfer site without the need for additional loading or unloading.

Telescopic Main Cylinder Structure

• Featuring a telescopic cylinder design, it offers a longer compression stroke, increased single processing capacity, and reduced operation frequency.
• The cylinder seals are made of imported materials, resistant to high pressure and temperature, effectively eliminating the risk of oil leakage.

Energy Saving and Environmental Protection

• The low-noise hydraulic system satisfies environmental protection criteria by operating at ≤ 75 dB.
• An optional generator set or external power supply allows for operation in environments without electricity.

How Does A Mobile Scrap Metal Baler Work?

Application scenarios

• Industrial field: compression and volume reduction of recyclable materials such as scrap metal, plastic, cartons, foam, etc.
• Environmental protection field: mobile compression processing of scrap metal and waste household appliances to reduce transportation costs.

Our Comprehensive Services

• Professional team to provide customized solutions.
• 24-hour after-sales technical support.
• 1-year warranty for the whole machine, lifelong maintenance for core components.

Cooperative Suppliers

The post Y81M Series Automatic Control Mobile Hydraulic Scrap Metal Baler Machine appeared first on Unite Top.

This hydraulic scrap shear is ideal for processing different types of scrap materials, making it an essential machine for metal recycling facilities, steel mills, and industrial scrap yards.

The machine operates by pressing metal pieces in two or three dimensions using a pressing lid, wing, and feeding pusher, then cutting or breaking them into manageable sizes.

Key Capabilities:

Pre-Compress and Cut Scrap
Bulky scrap materials are effectively compacted before cutting, maximizing processing efficiency and reducing material volume for easier handling and transportation.

Cut Bars and Profiles
Metal bars, beams, and structural profiles are precisely cut into uniform lengths, ensuring clean and accurate cuts for further recycling or repurposing.

Package Light Scrap
Lightweight scrap materials are compacted to improve storage and logistics efficiency, enhancing scrap density to make transportation more cost-effective.

Squeeze and Cut Car Bodies
Large automotive scrap is efficiently squeezed and cut, facilitating the recycling process by reducing vehicle structures into smaller, manageable pieces.

Technical Specifications

The post Heavy-Duty Hydraulic Scrap Baling Shear Machine(HBS) appeared first on Unite Top.

1. Outfitted with systems for dust, noise, and cooling sprays, among other things, to meet the environmental standards of the project.

2. In order to meet the requirement for safe and effective production, the system may be equipped with a network all-around video surveillance system, automated integrated control system, and remote operation and maintenance system.

3. The equipment attachments have good versatility and are easy to maintain, and the device’s core structure has the distinctive benefit of independent design.

4. The chain plate feeding structure, movement, and operating efficiency are all enhanced by the big torque hydraulic motor that powers the preload roller. It also uses less energy.

Key Components of Scrap Metal Shredding Line

Feeding & Pre-sorting System

• Heavy-duty Hopper: Temporarily stores scrap materials and ensures continuous feeding to the shredder.
• Conveyor Belts: Transport scrap to the shredder or preprocessing area.
• Magnetic Separator: Extracts ferrous metals while leaving non-metallic materials behind.
• Manual or Mechanical Sorting Station: Removes oversized, hazardous, or non-shreddable items.

Primary Shredding Equipment

• Large Double Shaft Shredder: Shreds large scrap pieces such as cars and home appliances.
• Single Shaft Shredder: Ideal for lighter scrap, offering fast processing.
• Quad Shaft Shredder: Handles special materials, providing finer shredding capabilities.

Secondary Shredding & Granulation

• Shear Shredder: Cuts and compresses specific metal materials.
• Hammer Mill: Further crushes shredded materials to control particle size.
• Roller Crusher: Provides fine crushing and compaction.

Separation & Sorting System

• Magnetic Separator: Removes ferrous metals again for better purity.
• Eddy Current Separator: Separates copper, aluminium, and other non-ferrous metals from non-metal substances.
• Vibrating Screen: Sorts materials by size, separating different particle sizes.
• Air Separator: Separates materials by density differences.

Conveying & Storage

• Conveyor Systems: Efficiently transport materials between processes.
• Hoppers/Bunkers: Store processed metal granules or blocks.
• Baler/Compactor: Compresses shredded materials into standard blocks or bales for transport.

Dust & Cooling Control

• Spray Cooling System: Prevents excessive heat during shredding.
• Dust Collection System: Reduces metal dust impact on the environment and equipment.
• Noise Reduction Equipment: Ensures the line meets environmental standards.

Control & Safety System

• PLC Central Control System: Enables full-line automation and monitoring.
• Remote Operation & Monitoring: Supports remote management and maintenance.
• CCTV System: Ensures operational safety and facilitates incident tracking.

Technical Specifications

Specific Operation Process

1. Feeding and Pre-Sorting
Scrap materials, including scrapped car bodies, tinplate, and old home appliances, are fed into the shredder via a conveyor system or grab bucket. Large or hazardous materials are manually or mechanically pre-sorted to ensure safe processing and avoid damage to the equipment.

2. Primary Shredding
The scrap is directed into the primary shredding chamber, where high-speed rotating hammers crush and tear the materials. The impact force breaks down the bulk scrap into smaller fragments while simultaneously removing coatings and surface contaminants.

3. Magnetic Separation
After shredding, the processed scrap passes through a powerful magnetic separator. This step efficiently removes ferrous materials from non-ferrous components, ensuring that the steel scrap meets purity requirements for steelmaking.

4. Density and Size Optimization
The shredded material undergoes further processing to increase its density and uniformity. Additional rolling or pressing mechanisms may be used to achieve the required volume-specific gravity, making the scrap more suitable for furnace charging.

5. Dust and Residue Collection
An advanced dust collection system captures fine particles and impurities generated during shredding, maintaining environmental compliance and preventing workplace hazards. Light materials such as plastics, foams, and fabric residues are separated and removed.

6. Non-Ferrous Metal Sorting
Through eddy current separators and air classifiers, non-ferrous metals like aluminum and copper are separated from the shredded scrap stream, ensuring maximum material recovery and reducing waste.

7. Output and Storage
The final processed scrap is discharged onto a conveyor system for collection and storage. The high-quality scrap steel, now free from contaminants and uniform in density, is ready for direct use in electric furnaces or further refining processes.

8. Quality Control and Inspection
Before shipment or furnace charging, the shredded scrap undergoes quality control checks. Parameters such as density, purity, and contamination levels are monitored to meet steel plant specifications for “fine material into the furnace.”

Applications

Our scrap shredder lines provide excellent efficiency, safety, and dependability while handling a broad range of materials from several industries. Key applications include:

Automotive Scrap Recycling
Efficiently processes scrapped car bodies, bumpers, and other automotive parts, reducing volume and preparing materials for metal recovery.

Tinplate & Aluminum Processing
Handles tin cans, aluminum sheets, and other lightweight metals with precision, ensuring minimal contamination and high-quality output.

Home Appliance Recycling
Ideal for shredding refrigerators, washing machines, air conditioners, and electronic appliances, enabling streamlined material recovery and recycling.

Industrial Scrap & Manufacturing Waste
Processes sheet metal, iron scraps, steel offcuts, and factory production residues, optimizing scrap handling in industrial facilities.

Material Recovery & Recycling Plants
Supports large-scale recycling operations by integrating with sorting, separation, and downstream processing systems for maximum efficiency.

Construction & Demolition Scrap
Reduces bulky metal debris from construction and demolition projects into manageable sizes, facilitating transport and recycling.

New Energy & Battery Recycling
Shreds battery casings, lithium modules, and other components safely, supporting sustainable recycling in emerging energy industries.

The post PSX Series Scrap Shredder Lines appeared first on Unite Top.

CBJ series hydraulic scrap bale breaker machine is suitable for metal recovery companies, scrap steel plants, smelting and casting enterprises, to improve the quality of scrap iron and steel production, to provide high-quality qualified charge production of professional equipment.

CBJ series hydraulic scrap bale breaker machine is also known as press block decomposition machine, is a new generation of professional dismantling of scrap metal bales, a kind of testing equipment. CBJ series hydraulic scrap bale breaker machine can detect the impurities in the user package block, to ensure the content of scrap steel, to ensure the quality of scrap steel products, to maintain the stability of scrap steel market, CBJ series hydraulic scrap bale breaker machine is widely used in steel, smelting, steel, wharf and other industries.

Features

• CBJ series hydraulic scrap bale breaker machine has different specifications and models, which can meet the needs of different customers.
• A variety of machines can be added according to customer requirements.
• CBJ series hydraulic scrap bale breaker machine doesn’t need to be fixed and installed.
• Simple PLC operation, strong stability, high safety factor, completely separation.
• CBJ series hydraulic scrap bale breaker machine has Low noise, no vibration.
• High degree of automation, high productivity.
• During the operation of CBJ Series hydraulic scrap bale breaker machine, do not repair, do not touch the moving parts, do not press the material in the material box with your hands or feet.

Working principle

The hydraulic scrap bale breaker machine of the CBJ series uses a hydraulic plunger pump to supply oil to the integrated oil circuit, which then uses a distributed manual valve to transfer the oil to the hydraulic cylinder in order to produce power. In accordance with the real circumstances, the pressure can be changed to the necessary rating (the pressure gauge indicates the rating). To separate the hydraulic baler, grab the hydraulic manipulator and squeeze it. Then, use multiple decomposition to disassemble the bales.

Main components

The CBJ series hydraulic scrap bale breaking machine is made up of a motor, oil tank, oil pump, manipulator, butterfly beam, hydraulic system, and main engine.

	1. Easier to unpack CBJ series hydraulic scrap bale breaker machine adopted a more scientific hook and claw structure, the hook claws cut into the package better, making it easier to unpack.
2. Replaceable claw head blade Replaceable high-strength alloy steel blade is used on the head of the claw, to improve the wear resistance and service life of the hook claw.
	3. Wear resistant design of key parts, guide rail According to the wear characteristics of the guide rail and other relevant parts of the frame, the high strength wear-resistant alloy steel plate is installed on the frame.

Technical Specifications

Applications

Cooperative Suppliers

Watch CBJ series Hydraulic Scrap Bale Breaker machine in Action!

The post CBJ Series Hydraulic Scrap Bale Breaker Machine appeared first on Unite Top.

The metal shredder machine is a highly versatile and multi-functional device, designed with a standardized modular structure that ensures excellent parts interchangeability. It features auxiliary blades made from precision die-forged steel, enhancing durability and cutting performance.

Its primary function is to shred and compress large metal materials, including oversized drums and bulky metal waste, making them more compact for efficient transportation and recycling. By reducing materials to the required sheet size, it increases accumulation density, facilitating easier handling and reuse. With a sleek design, sturdy construction, and compact build, the machine not only boosts processing capacity and shredding efficiency but also broadens its range of applications.

Widely used for crushing scrap metal, the shredder helps optimize bulk density to simplify logistics and recycling. It is particularly effective in processing paint buckets, diesel drums, thin iron sheets, car shells, compressed metal blocks, and sheet metal scraps. The blades are crafted from high-strength alloy steel, ensuring exceptional wear resistance and durability, making the machine reliable for long-term heavy-duty operations.

Features

1. The robust moving knife enhances crushing efficiency, with alloy steel casting ensuring durability and extended service life.

2. The thick frame plate withstands high torque, providing exceptional strength and stability.

3. Equipped with a microcomputer (PLC) automatic control system, enabling start, stop, reverse, and overload protection with automatic reverse function.

4. Our metal shredder operates at low speed with high torque, producing minimal noise and dust while meeting environmental protection standards.

5. Designed for easy adjustments, low maintenance costs, and long-term cost-effectiveness.

6. The tool thickness and knife claw count can be customized to suit different material processing requirements.

Working principle of metal shredder machine

The material is fed into the shredding machine inside the box, and the material is then shredded into small pieces to meet the requirements from the lower part of the box after the shredding blade has been torn, extruded, sheared, and through other comprehensive actions.

The development of the metal shredder machine not only solves the large area of material stacking through processing, but it is also easy to transport and recycle. The most crucial parts of the process are the cutter head and motor; the metal shredder machine tears metal materials, and the requirements for the cutter head’s hardness and wear resistance are particularly high; if it is not met, the machine will be damaged.

Metal Shredder Machine Details

	1. Metal Shredder machine blade We can customize the metal shredder machine blade for you about the raw material of the metal shredder machine.
	2. Control Button Our metal shredder machine has automatic control, which makes it more convenient for operating, and has simple maintenance.
	3. All-in-one machine Our small all-in one metal shredder machine has a special design, it covers a small area, it has Safety and Convenience Features.

Our Metal Shredder Types

Single-Shaft Metal Shredder

• Optimized for light to medium scrap, providing consistent shredding efficiency.
• Easy maintenance with replaceable blades for minimal downtime.
• Energy-efficient design lowers operating expenses without sacrificing functionality.

Double-Shaft Metal Shredder

• Handles larger, tougher scrap with higher throughput capacity.
• Dual rotors ensure uniform shredding and reduced material jamming.
• Robust construction suitable for continuous heavy-duty industrial operations.

Mobile Metal Shredder

• Flexible installation allows operation at multiple sites or temporary setups.
• Compact design with mobility for on-site scrap processing.
• Quick setup and transport reduce downtime and logistics costs.

Heavy-Duty Industrial Shredder

• Engineered for continuous, high-volume metal recycling in industrial environments.
• Reinforced rotor and frame withstands extreme wear and tear.
• Customizable output size to meet demanding downstream processing requirements.

Applications

Metal shredder machines serve multiple industries, improving recycling efficiency and reducing waste handling costs.

• Automotive Recycling: Shredding car bodies, chassis, and metal components for scrap recovery.
• Electrical Cable & Wire Processing: Efficiently processes copper, aluminium, and mixed cable scrap.
• Steel, Aluminium, and Copper Scrap: Reduces huge industrial scrap into consistent sizes for additional processing.
• E-Waste Recycling: Safely handles electronic scrap, including computers, appliances, and electronic components.
• Industrial & Foundry Scrap Reduction: Optimises metal waste handling for factories, foundries, and metal processing plants.

Technical Parameter

Cooperative Suppliers

Packaging

We will use wrapped film packaging or wooden packaging to protect our SPJ Series metal shredder machine, we will make good protection for our SPJ Series metal shredder machine before loading the container.

Watch Scrap Metal Shredder Machine In Action!

The post SPJ Series Automatic Control Metal Shredder Machine appeared first on Unite Top.

The hydraulic scrap metal container shear machine from the WS series is very beneficial to the metal recycling industry. Every country is currently battling the problem of scarce resources. The best approach to recycling is a major topic in both industrialized and developing nations. In order to satisfy our clients’ needs, we design a variety of hydraulic scrap metal container shear machines for them to handle their scrap metal.

WS series hydraulic scrap metal container shears are appropriate for recovery and processing, large iron and steel, and non-ferrous metal smelting industries. These shears can cut through a variety of metal shapes, including round, square, channel, angle, I-, and plate steel, as well as all types of scrap metal structures and cold shear scrap steel, making it easy to pack, store, and transport while also allowing for qualified charge smelting.

Features

• The hydraulic scrap metal container shear machine from the WS series uses a hydraulic drive.
• Compared to traditional mechanical shearing machines, our WS Series hydraulic scrap metal container shear offers a compact design, lightweight structure, low inertia, reduced noise, and smooth operation.
• Simple and safe to operate, the WS series hydraulic scrap metal container shear machine allows for easy shear blade adjustment.
• The hydraulic scrap metal container shear machine of the WS series is long-lasting and increases productivity.
• PLC automatic control is simple to use and maintain.
• The hydraulic scrap metal container shear machine from our WS series is suitable for a variety of metal types.

Applications

Technical Parameter

Cooperative Suppliers

Watch WS Series Hydraulic Scrap Metal Container Shear Baler Machine For Cutting Metal In Action!

The post WS Series Automatic Control Hydraulic Scrap Metal Container Shear Machine appeared first on Unite Top.

Key Components

Our YDJ series hydraulic baler shear Machine integrates advanced hydraulic, electrical, and mechanical systems to ensure efficient and reliable metal processing.

• Hydraulic System: Features high-pressure hydraulic valves, pumps, and cylinders that deliver powerful shearing and baling forces with precise control.
• Lubrication & Monitoring: Equipped with an automated lubrication system and pressure sensors to optimize machine operation and extend service life.
• Control System: Advanced PLC control and servo drives ensure seamless automation, high efficiency, and stable performance.
• Safety & Protection: Includes emergency stop functions, pressure relief valves, and protective enclosures for safe operation.
• Mechanical Structure: Heavy-duty steel components, precision-machined parts, and wear-resistant materials enhance durability and performance.

Applications

Our YDJ series hydraulic baler shear machine ensures efficient metal processing, ideal for scrap recycling, waste reduction, and material recovery.

Preload and cut
Efficiently preloads and cuts various scrap metals, optimizing processing for recycling and reducing material volume for easier handling.

Shear reinforcement
Effectively shears reinforced metal structures, ensuring precise cutting of thick materials for scrap processing and recycling applications.

Packaged thin material
Compacts and packages thin metal materials, enhancing storage efficiency and transportation convenience while maintaining recycling quality.

Compression, shear car body
Compresses and shears entire car bodies, facilitating the recycling process and reducing bulk for efficient material recovery.

Watch YDJ Series Hydraulic Baler Shear Machine For Cutting Metal In Action!

The post YDJ Series Hydraulic Baler Shear Machine appeared first on Unite Top.

Hot spinning machine is a metalworking process that entails rotating a piece of metal on a lathe while applying intense heat from a torch to the workpiece. As the metal reaches a high temperature, it becomes malleable. At this point, shaping occurs as a specialized tool on the lathe presses against the heated surface, causing it to deform or distort as it rotates.

This method allows for the creation of complex shapes and contours with precision. Additionally, parts can be smoothly transitioned or necked down to a smaller diameter with minimal force, resulting in a seamless finish at the transition point.

Working Principle

• Place seamless pipes with a specific diameter and length into the main spindle barrel.
• Apply pressure through a hydraulic cylinder to clamp and rotate the pipe rapidly.
• Heat the head to thermoplastic temperature, then manipulate the swing cylinder piston to push the rack forward, driving gear rotation.
• Due to the rotation of the gear shaft, the closing die extrudes the thermoplastic steel tube into a certain-shaped surface.

Application

Suitable for mass production of pressure vessels such as small and medium-sized fire extinguisher cylinders, various pressure vessels, boiler collection boxes, etc.

What Materials Are Suitable for Hot Spinning?

Hot spinning is primarily used with aluminum, steel, and alloys. The choice of material depends on the application and the final product’s desired properties.

Specifications

The post NY Series Hydraulic Hot Spinning Machine for Sale appeared first on Unite Top.

Features

• Quiet and Efficient: The car baler features a hydraulic drive for silent operation, fast extrusion speeds, and vital force for cohesive metal blocks.
• Durable Construction: Constructed from standardized steel plates with advanced welding for durability, low failure rates, and long life.
• Cooling Options: Offers an optional cooling system, in water or air-cooled variants, to enhance continuous operation and reduce failures.
• Superior Sealing: Equipped with an imported GRAI ring in the cylinder for superior sealing and high-pressure resistance.
• Compact Design: Designed for easy installation with no fixed foundation and includes an automatic mode for simple operation.
• Cold Extrusion: Uses technology to preserve metal integrity and optimize material use.
• High Efficiency: More efficient than traditional hammering or mechanical packing methods.

How does a Car Compactor Work?

• Preparation: Ensure car compactor positioning and component functionality, then clear the surrounding area.
• Loading: Correctly position scrap car bodies or metal pieces in the baler’s working area.
• Parameter Setting: Adjust pressure and compression time based on material type and size.
• Start Operation: Activate the car compactor, manually or automatically, and monitor for issues.
• Compression: Apply hydraulic pressure to compact scrap into tight bales, maintaining stability.
• Unloading: Stop the machine after compression and remove bales using the orange peel grabs.
• Cleanup & Maintenance: Clean car compactor and area and perform necessary maintenance for long-term functionality.

Options

When choosing a car baler, you can select between fixed and excavator scrap grapple complementing the operation.

Cooperative Suppliers

The post HBB-4800 Car Compactor appeared first on Unite Top.

Cutting Process Video

Applications

Heavy-duty gantry shear machines are crucial for efficient material handling and processing in several industries. Here are the primary industries where gantry shear machines are extensively used:

1. Scrap Metal Recycling: Gantry shears machines are pivotal in recycling facilities where they are used to cut and prepare large pieces of scrap metal for recycling or resale.
2. Automotive: Used in dismantling old and unusable vehicles, cutting through metal parts like frames and body panels for recycling.
3. Construction and Demolition: Helps manage waste materials by cutting through metal beams, pipes, and other construction debris, facilitating recycling and disposal.
4. Manufacturing: In manufacturing sectors, especially those involving metal fabrication, gantry shear machines help cut off excess or unwanted metal parts.
5. Shipbuilding and Repair: Useful in cutting through thick metal plates and beams during the construction or dismantling of ships.
6. Railroad Industry: Employed to cut rails and other metal parts during maintenance and decommissioning of railway tracks.

Cooperative Suppliers

The post Q91Y Series Heavy-duty Hydraulic Gantry Shear Machine appeared first on Unite Top.